Distribution, Hardware & Structural

Distribution, Hardware & Structural Applications

Dajcor Aluminum supports distributors, OEMs, hardware manufacturers, and structural system suppliers with custom aluminum extrusion solutions engineered for strength, consistency, and scalable production.

Distributors and hardware manufacturers buy differently from OEMs. Repeatability across reorders matters more than any single run, and a section that drifts between batches creates problems all the way down to the end customer.

The Dajcor plant floor — Consistent sections across reorders, from standard dies or from your own tooling.

Common applications we support

Where our profiles typically end up in this market.

Structural framing systems

Framing sections for racking, supports and structural sub-assemblies, cut to length and ready to stock.

Hardware mounting channels

Slotted and grooved sections that accept fasteners, brackets and mounting hardware.

Architectural support profiles

Trim, support and edge profiles supplied to architectural and building product distributors.

Sliding rail and track systems

Matched rail and track sections where fit between mating parts is what makes the system work.

Industrial enclosure systems

Enclosure and housing sections for industrial equipment, cut and fabricated as needed.

T-slot and automation framing

Modular framing that integrators cut and bolt together without further machining.

Built for programmes that reorder

Much of this work runs on existing tooling, which is where the shortest lead times live — roughly two weeks for mill-finish profiles when the die already exists. That makes it practical to hold less inventory without exposing your own customers to delay.

Where a programme grows into its own section, we develop the die and then treat it as a standing product: same press, same alloy, same tolerances on every release. Typical minimums fall between 500 and 1,000 kg depending on how heavy the profile is.

A distribution profile has to be identical on the tenth reorder, not just the first.

Materials and finishes

Profiles for every industry we serve are extruded from 6000-series alloys and finished in-house. The right combination depends on the loads, the environment and how visible the part is.

6063 and 6060: General-purpose and detailed sections with excellent surface quality — the usual choice where the part is seen.
6061 and 6082: Higher-strength structural alloys for load-bearing and safety-critical sections.
6005 / 6005A and 6463: Structural sections needing more strength than 6063, and bright architectural trim.
Anodized finishes: Clear satin and etched, electrolytic colour and chemically bright, up to 27 ft in length.
Painted finishes: Durable indoor and outdoor coatings with consistent colour matching across runs.
Mechanical finishes: Buffing, brushing and deburring where a specific surface texture is required.

Key manufacturing capabilities

Dajcor Aluminum delivers engineered aluminum extrusion solutions backed by technical expertise, responsive service, and dependable North American manufacturing capabilities.

Custom aluminum extrusions in 6000-series alloys
Precision CNC machining and fabrication
In-house anodizing and painted finishes
Extrusion lengths up to approximately 28 feet
Prototype through production manufacturing support
Canadian and U.S. manufacturing capabilities

Key advantages

Vertically integrated manufacturingExtrusion, machining, fabrication and finishing run in our own plants, so parts are not crated and shipped between vendors after every operation.

Precision-machined aluminum solutionsComponents arrive machined to drawing and ready to assemble, rather than as stock lengths that still need work.

Reduced supply chain complexityOne purchase order, one production schedule, and one supplier accountable for the finished component.

Reliable lead times and scalable capacityFour presses across two countries, with roughly two-week lead times on mill-finish profiles running existing tooling.

Capabilities behind this work

The in-house processes this market draws on most.

Extrusion Manufacturing the most complex of extruded products. See the capability → Fabrication Custom fabrication solutions built for integration, efficiency & scale See the capability → Finishing Custom finishing with our automated anodize line. See the capability →

Common questions

Answers to the questions that come up most often at the quoting stage.

What is the minimum order quantity for custom aluminum extrusions?

Minimum order quantities for aluminum extrusions depend on several factors, including the profile design, alloy selection, and the weight of the extrusion profile.

Depending on the profile size and weight, production may be scheduled on one of our extrusion presses. For many profiles, typical minimum order quantities range from approximately 500 kg to 1,000 kg.

During the quoting stage, our team reviews each project to determine the most efficient production quantities based on the specific requirements of the application.

What is the typical lead time for custom aluminum extrusions?

Lead times for custom aluminum extrusions can vary depending on factors such as profile complexity, die production, finishing requirements, and order volume.

For mill-finish extrusions using existing tooling, typical lead times are approximately two weeks, although this may fluctuate depending on production scheduling and seasonal demand.

New projects that require die manufacturing, sampling, or additional finishing processes may require additional time. Our team works closely with customers during the quoting and design phase to establish realistic timelines and ensure efficient production scheduling.

What aluminum alloys do you offer for extrusion?

Dajcor Aluminum primarily extrudes alloys from the 6000 series, which are widely used for structural and industrial applications due to their excellent strength, corrosion resistance, and machinability.

Common extrusion alloys include:

6063 – Widely used for architectural and general-purpose applications with excellent surface finish
6463 – An architectural alloy that provides enhanced surface finish and anodizing quality
6061 – A higher-strength alloy commonly used in structural and industrial components
6082 – A strong structural alloy often used where higher mechanical strength is required
6005 / 6005A – Suitable for structural applications requiring higher strength than 6063
6060 – An alloy commonly used for profiles requiring good extrudability and surface quality

Our team works closely with customers to select the most appropriate alloy based on the application’s strength requirements, finishing needs, and fabrication processes.

If your project requires a specific alloy or performance characteristic, our engineering team can help determine the best material for your extrusion profile.

Aluminum for Distribution, Hardware & Structural